Maintenance Technician
Maintenance Technician: hands-on troubleshooting of industrial equipment to sustain production uptime and reliability
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About
Maintenance Technician operates within industrial or manufacturing facilities to diagnose, repair, and overhaul mechanical, electrical, and pneumatic equipment.
Using tools such as multimeters, oscilloscopes, CMMS platforms (SAP PM, GMAO), and PLC diagnostic software, this professional collaborates with production teams, safety officers, and suppliers. Responsibilities span preventive maintenance scheduling, corrective interventions, and continuous improvement of equipment reliability. Work is performed under technical constraints including safety regulations, downtime targets, and spare parts inventory management.
Skills
Technical skills
- Perform mechanical systems repair on motors, gearboxes, pumps, and conveyors
- Conduct electrical troubleshooting on AC/DC circuits and variable speed drives
- Utilize PLC diagnostics with Siemens S7 and Allen-Bradley
- Operate CMMS systems like SAP PM, Infor EAM, or equivalent
- Maintain pneumatics and hydraulics for optimal performance
- Apply vibration analysis and predictive maintenance techniques
- Read technical drawings, wiring diagrams, and P&ID schematics
- Ensure lockout/tagout (LOTO) and industrial safety compliance
Soft skills
- Demonstrate systematic problem-solving under time pressure
- Provide clear written and verbal reporting to non-technical stakeholders
- Prioritize concurrent intervention requests autonomously
- Ensure rigorous adherence to safety and quality procedures
- Facilitate collaborative coordination with production and procurement teams
Tasks
- Inspect mechanical, electrical, and pneumatic systems according to preventive maintenance schedules.
- Diagnose equipment failures using multimeters, vibration analyzers, and PLC diagnostic tools.
- Execute corrective repairs on conveyors, motors, pumps, and hydraulic systems to restore production within defined SLA.
- Record all interventions in CMMS (SAP PM or equivalent) with failure codes and time logs.
- Monitor spare parts stock levels and submit replenishment requests to reduce downtime risk.
- Calibrate sensors, actuators, and control systems to maintain ±2% measurement accuracy.
- Coordinate scheduled shutdowns with production planners to minimize output loss.
- Analyze recurring failure patterns and propose root-cause corrective actions to reduce MTTR by 15%.
- Apply 5S and lockout/tagout (LOTO) procedures on every intervention to comply with safety standards.
- Train operators on first-level maintenance tasks and proper equipment handling.
- Update technical documentation, wiring diagrams, and maintenance procedures after each modification.
- Track OEE indicators and report weekly equipment availability metrics to the maintenance supervisor.
Work environments
- Manufacturing and assembly plants with complex machinery
- Food and beverage processing facilities ensuring hygiene standards
- Automotive production lines with precision engineering
- Chemical and pharmaceutical plants adhering to strict regulations
- Logistics and warehousing facilities focusing on efficiency
- Energy production and utilities sites with high safety protocols
Career paths
- Advance to Senior Maintenance Technician for greater responsibility
- Progress to Maintenance Supervisor overseeing team operations
- Develop into a Reliability Engineer focusing on system improvements
- Become a Maintenance Manager leading strategic initiativesView job profile →
- Evolve into an Industrial Process Engineer optimizing workflows
Profile sought
FAQ
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